Compact Small Batch Parts Mechanical Parts Mold Injection High Precision

Mechanical parts Mold Injection

Product Details: Mechanical Parts Mold Injection

‌What is the Injection Molding Process?‌

Injection molding is a manufacturing process that utilizes the thermal and physical properties of plastic. Here's a brief overview:

• ‌Material Loading‌: Plastic materials are added from a hopper into a heated barrel.
• ‌Melting‌: The barrel, heated by a coil, melts the plastic material.
• ‌Plasticization‌: A screw inside the barrel rotates, compacting and melting the material further.
• ‌Injection‌: The molten plastic is injected into a mold cavity at high speed and pressure.
• ‌Cooling & Ejection‌: The material solidifies in the mold cavity, and the finished part is ejected.

‌Delivery Time for Simple Injection Molds‌

Despite being simpler in design, the production process for simple injection molds remains comprehensive. Each mold undergoes rigorous steps including drawing review, material preparation, processing, mold frame and core processing, electrode processing, mold part processing, inspection, assembly, flying mold, trial mold, and production. The precision and refinement required ensure that even simple molds are of high quality, reflecting our mold-making expertise.

‌Factors Affecting Injection Molded Parts Pricing‌

• ‌Material Cost‌: Prices vary based on the type of plastic used (e.g., PE, PVC, ABS, PPO, PPS, PC, PP).
• ‌Water & Electricity Fees‌: Costs depend on regional tariffs but remain relatively stable.
• ‌Worker Wages‌: Regional differences impact wages, but automation minimizes this variance.
• ‌Production Capacity‌: Higher capacity leads to lower per-unit costs. Equipment like injection molding machines and molds are crucial.
• ‌Other Costs‌: Packaging, transportation, mold cost, machine wear, and profit have minimal impact.

‌Mechanical Parts Mold Injection Cases‌

1. ‌Protective Sleeve Injection Mold‌

   • ‌Material‌: High-quality plastic.
   • ‌Mold Hole Count‌: 1 out 1.
   • ‌Mold Lifespan‌: 300,000 molds.

2. ‌Industrial Remote Control Housing Injection Molded Parts‌

   • ‌Design‌: Customized for durability and fit.
   • ‌Material‌: Durable plastic.
   • ‌Mold Hole Count‌: Custom.

3. ‌Tightening Rubber Plugs for Petroleum Machinery‌

   • ‌Product Material‌: High-temperature resistant TPU.
   • ‌Mold Hole Count‌: 1 out 1.
   • ‌Mold Lifespan‌: 300,000 molds.

4. ‌Spiral Threaded Plastic Parts with Slope‌

   • ‌Product Material‌: PC.
   • ‌Number of Mold Holes‌: 1.
   • ‌Mold Lifespan‌: 800,000 cycles.

‌YYI Tech Factory and Equipment Display‌

YYI Tech boasts a state-of-the-art factory equipped with over 300 sets of rapid prototyping equipment. Our comprehensive materials, processes, and advanced machinery cater to diverse customization needs.

‌About YYI Tech‌

Dongguan Yyi Technology is a professional OEM plastic parts & Metal Fabrication factory in Dongguan, China. Since 2011, we've specialized in 3D printing, vacuum casting, CNC machining, plastic injection molding, and sheet metal fabrication. Our 200+ professional staff and 2,300+ devices ensure precision and strength in every product.

‌Why Choose YYI Tech?‌

• ‌Custom Solutions‌: Tailored to meet your new product development or personalization needs.
• ‌Advanced Machinery‌: Enhances efficiency, quality, and cost-effectiveness.
• ‌Expertise‌: Over a decade of experience in the field.

• ‌What materials are best for high-temperature applications?‌

  • PEEK, PEI, and PC are ideal for environments exceeding 150°C.

• ‌Can you handle complex geometries like threads or undercuts?‌

  • Yes! Our multi-slide molds and collapsible cores support intricate designs.

• ‌Do you provide DFM (Design for Manufacturing) feedback?‌

  • Absolutely. We optimize designs for moldability, cost, and performance.

• ‌Expanded FAQ Section

• What’s the difference between prototype and production molds?‌

  • Prototype molds use aluminum for faster delivery; production molds use hardened steel for longevity.

• ‌How do you ensure part quality?‌

  • Post-molding inspections include CMM, X-ray (for internal voids), and load testing.

• ‌Do you ship globally?‌

  • Yes, we support DHL, FedEx, and sea freight for bulk orders.
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