High Accuracy Lightweight Injection Molding Parts Electrical Injection Molding

Product Overview

Our high-accuracy, lightweight injection molding service delivers precision-engineered plastic components designed for electrical and electronics applications. Using advanced molding techniques, we produce parts with tight tolerances, consistent quality, and reduced weight—ideal for housing, insulation, and functional components. OEM/ODM customization is available for dimensions, material selection, and surface finishes, supported by ISO-certified quality systems.

Key Technical Parameters

Why Choose This Service (Selling Points)

• Lightweight Design: Optimized part geometry and material selection to reduce weight without sacrificing strength.

• High Dimensional Accuracy: Capable of ±0.02 mm tolerances for precision fit in electrical assemblies.

• Electrical Safety: Material grades with insulation, flame-retardance, and dielectric properties available.

• OEM/ODM Flexibility: Custom sizes, colors, and finishes to meet brand and functional requirements.

• Certified Quality Assurance: ISO 9001 and IATF 16949 systems ensure repeatable, defect-free production.

• Scalable Production: From prototype batches to high-volume industrial runs.

Typical Application Scenarios

• Electrical enclosures, switch housings, and breaker components

• Insulating covers for connectors, sensors, and circuit boards

• Lightweight casings for handheld electronic tools or devices

• Control panel components for industrial equipment

• Structural but non-conductive parts in power management systems

Future Trends & Positioning

• Miniaturization: Demand for smaller, lighter electrical parts will drive tighter tolerance and thinner-wall molding innovations.

• Eco-Friendly Materials: Integration of bio-based or recycled polymers for sustainable electrical components.

• Integration of Features: Single-shot molding of parts with built-in mounting points or seals to reduce assembly steps.

• High-Performance Polymers: Growth in use of engineering plastics with higher heat resistance and better dielectric strength.

FAQ

Q: Which materials are best for electrical insulation?
A: ABS, PC, and PBT are common for insulation and flame-retardance; selection depends on operating conditions.

Q: Can you produce ultra-lightweight designs?
A: Yes—material choice and wall thickness optimization enable significant weight reduction while maintaining strength.

Q: What file formats do you accept?
A: We accept PDF, CAD, IGES, and STEP formats for mold and part design.

Q: How small can the order be?
A: Production orders start at around 500 pieces, but we also support smaller prototype runs.

Q: Do you meet industry certifications?
A: Yes—ISO 9001, IATF 16949, and RoHS compliance are available on request.

Q: How is the product packaged for shipping?
A: Products are protected in foam or bubble wrap, packed in labeled cartons, and crated for export when needed.